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PCB Mounting

PCB Mounting

PCB mounting

 

Head of Assembling of PCB
Gabriel Tlumač
Tel: +421 55 729 71 72
Phone: +421 903 637 476
E-mail: gabriel.tlumac@elpro-ke.sk

 

We offer you manual as well as fully automatic machine placement of printed circuit boards (PCB) with classic and SMD components at favorable prices and European quality with high assembly flexibility. In addition, we will provide a complete supply of components, including the production of PCBs and the supply of parts.

On request, we also provide control (PCB) of installed printed circuit boards and functionality testing.

We can install:

  •      prototypes and samples
  •      small series
  •      medium-sized series
  •      big series

Our production capacity for automatic SMT mounting is up to 40,000 parts/hour depending on the type of board being mounted and the type of parts being mounted.

We use the following technologies in operation:

  •      2 Pick-and-place machines
  •      3 Reflow ovens
  •      soldering with Solder well
  •      SMT stencil printing
  •      Dispensing systems
  •      AOI
  •      Ultrasonic PCB cleaning
  •      THT equipment for forming parts
  •      Soldering robot
  •      Manual finishing by an experienced team of experts

Soldering material such as soldering pastes, soldering wires, fluxes, etc. we import directly from the manufacturers, so you can always count on the quality and freshness of these materials. We provide imports from world-famous companies such as Koki, Multicore, Henkel, etc.

Printed Circuit Board Design (PCB)

We offer you a professional design of printed circuit boards. The proposal is implemented by experts with many years of experience with an emphasis on precision and speed of development.

 

Production of stencils for PCB pasting

We offer you the production of templates for applying paste to printed circuit boards (PCB). There are two types of templates to choose from

  • Plastic stencils that are intended for small series. The advantage is a lower price and speed of delivery. We make these stencils ourselves on a small laser cutter.
  • Laser-cut metal stencils designed for medium and large series. The advantage of these stencils is high accuracy and durability. The parameters of laser cut stencils are
    •     material from stainless steel 1.4304 with a hardness of 370 HV
    •     thicknesses are: 80,100,120,130,150,180,200,250 µm
    •     thickness tolerance +/- 4%
    •     positioning accuracy 0.005 mm
    •     laser beam diameter 30 µm
    •     taper angle (edge angle) 3° over the entire surface of the template

When designing the stencil and preparing the data file, please take into account the allowable dimensions of the stencils , which are listed in the basic requirements (Downloads).

We perform PCB pasting on two machines:

  •      Automat FA23 - max PCB size 410 x 460 mm
  •      UNIPRINT manual printer - max PCB size 300 x 320 mm

Please observe the minimum technological margin for trouble-free use of the stencils !

Basic requirements

Enter data for the product:

  •      data in GERBER RS274-X format
  •      possibly in DXF format + area dimensions
  •      stencil size
  •      stencil thickness
  •      dimensions and location of mounting holes

When exporting the data for the bottom paste, please indicate whether the data was mirrored or not!

Max. stencil size:

   - 300 x 480 mm

Please observe the minimum technological edge of templates.

Head of Assembling of PCB
Gabriel Tlumač
Tel: +421 55 729 71 72
Phone: +421 903 637 476
E-mail: gabriel.tlumac@elpro-ke.sk

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